Product

Testing machine and other equipment

Sterilization tester
Testing machine for a preparation and sterilization of a variety of retort foods.

Rapid preparation sterilizer(RIC)
Sterilizing the food before packaging in high temperature and short time
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The foods and its ingredients are rapidly sterilized before packaging (sealing). Selecting either high temperature (above 100°C) sterilization or low temperature (under 100°C) sterilization, the range of applicable products to be very wide and uniformly sterilize any solid food.

Features

  • High temperature rapid sterilization (HTST) retains the flavor of food ingredients
  • The air which inhibits heat transfer to solids is removed (adopting the original vacuum deaeration system), and applying clean steam directly to the food ingredients, uniform sterilization is achieved in a short time (*patented)
  • Dried products can be taken out in dry condition after sterilization

Applications

Marine products such as hijiki (seaweed), spices, boiled/dried young sardines, beans, prepared dishes, etc.

Retort rapid preparation sterilization tester
Keeping the flavor of materials while achieving ideal sterilization.
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The first step of producing delicious foods is not to heat them too much.
For producing the delicious, safe and new textured foods, sterilize materials at high temperatures
in a short time while keeping their flavor.

Continuous immersion concentrator(RES)
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After being loaded into the treatment tank, the boiled raw material is immersed.
The seasoning liquid is gradually concentrated under vacuum, and efficiently infiltrated into the raw material, allowing the umami taste to condense.

Features

  • Infiltrating the seasoning liquid into the product in a short time by applying a continuous concentration method, achieving reduction of the immersion time.
  • Preventing damage to the product and improve the yield by circulating the seasoning liquid without moving the product.
  • Improving the yield by recovering and reusing of seasoning liquid
  • Low-temperature concentration minimizes deterioration of seasoning liquid due to heat.
  • Improving the hygienic condition and working environment by performing a series of processes in a closed container without steam outflow.
  • Uniformity of product quality can be achieved by uniform infiltration of seasoning liquid into raw materials.
  • Fully automated operation provides labor saving.

Applications

Marron glacé, candied fish, boiled fish, salty-sweet kombu, boiled beans (black beans, gold beans and soybeans), other boiled and flavored products.

Continuous immersion concentration tester
Cooking test of immersion cooking food is possible
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Testing machine that can be immersed by an overflow method as well as conventional flash method

Specifications

Drying material
: 0.5kg
Feed amount
: 2.0kg (after boiling water)
Product weight
: 2.5kg (after immersion)
Boiled water temp.
: 102℃
Boiled water time
: 90min.
Immersion temp.
: 90℃ (evaporation temp.)
Immersion time
: 120min.
Operating time
: 4.5hours
Unit size
: W1800 x L1300 x H2300 (mm)

Pure steam generator(REB)
High purity steam can be produced by incorporating special high performance separators.
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Necessary equipment to supply the pyro gen-free pure steam for sterilization of various devices, tanks and piping.
This product is ideal as a supplementary facility for direct steam heating sterilization equipment
such as spin injection and injection.

Features

  • Fully automated operation is possible.
  • High purity steam can be produced with a special high performance separator built-in.
  • Small installation area with compact design.

Option

  • When pure steam is not required, a condenser can be installed in the post-process to produce
    high-purity distilled water (water for injection WFI).

Applications

SIP (Sterilizing In Place) for the various types of equipment/tank/piping, humidification in air-conditioning of clean room.

Clean steam generator(REB-F)
Reducing Boiler steam pollutants to 1/100 or less
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Clean steam generator for food products that can be adopted for tank cleaning for pharmaceuticals.
Contaminants such as cleaners and piping are also cut off, and the dryness level is 99.99% or more, so food is not diluted.

Features

  • Easy quality control of foods
  • Operation is simple and safe.
  • Maintenance-free and economical, as only operating air is a required utility facility.
  • Easy to control the post-process because it absorbs fluctuations in the original pressure of boiler.

Vacuum belt dryer(SBD)
High quality solution is realized by continuous drying of highly concentrated solutions under vacuum.
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The continuous vacuum drying system dries high viscosity liquid that is difficult to process by spray drying type at low temperatures, and producing the highly soluble dried products in a short time.

Drying System

  • In the vacuum tank [1] of the main body, while operating by the cold trap and
    the vacuum pump [2], the vacuum degree below 10Torr is kept.
  • The raw materials in high concentration and high viscosity in the form of the liquid,
    slurry, and paste is uniformly dispersed in thin layer form on the belt [4] which is
    operating by the raw material supply facility and the uniform dispersion nozzle [3].
  • There are three heating plates [5] and cooling plate [6] on the underside of the belt,
    when the material on the belt passes through the heating zone, it dries at a low temp.
    In this case, the thin membrane raw material evaporates violently the internal water
    forms a porous format with a large number of vents in the interior as well as swelling.
  • When being cooled down in the cooling zone and the product temp. drops, it hardens
    and arrives at the end of the belt.
  • At the end, the granules are primary pulverized with the pre-crusher [7], which is
    attached on the top of the vacuum tank, and the main crusher [8] pulverizes them
    again to produce the best soluble porous granules.

Features

1. High quality dried products can be produced in a short time

  • Low temperature drying around 40℃ is ideal for heat-sensitive raw materials, excellent in solubility and restorability.
  • The raw materials are hygienic and prevent oxidation because it is dried and pulverized in a vacuum tank.
  • Less scattering loss of raw materials and products, resulting in dry products of the same amount and same quality as raw materials.

2. High efficiency and economical drying

  • The selection of the drying rate according to the physical properties enables high concentration and high viscosity drying in the form of the liquid, slurry, and paste.
  • Continuous drying is more efficient than batch type.
  • Design considering heat efficiency and drying efficiency, minimizing incidental equipment such as exhaust and drainage to reduce costs.

Vacuum belt drying tester
Optimal for drying high concentration and
high viscosity liquids at low temperature and
under vacuum
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The system has a pattern setting instrument that acquires the same data as that of the actual equipment by changing the heating temperature instead of moving the belt of the production equipment.

Features

  • Because of low temperature and under vacuum drying, high quality dried products can be obtained in a short time.
  • Applicable to drying at high concentration (50 to 90% solids) and high viscosity (~100,000c.p.).
  • Data equivalent to that of the actual equipment can be acquired with the pattern setting instrument.

Specifications

Unit size
: W1000 x L1100 x H1600 (mm)
Vacuum level
: 5~13Torr
Utilities
: Steam=50kg/h (average 5kg/h),
Water volume=4m3/h,
Electricity amount=1.5KW, Air amount=1Nm3/h